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A New World Kite Altitude Record of 14,509 Ft. was set by Richard Synergy in Kincardine, Ontario, August 12, 2000.


Photos courtesy of Richard Synergy


Richard's Delta Kite the Millibar Special
Richard's Delta Kite the "Millibar Special"
gets ready for take off.
First, let me congratulate Richard on his accomplishment of setting the world kite altitude record for a single kite. He has spent the last ten years of his life and many thousands of dollars in pursuit of this goal. In fact, this is not his ultimate goal, which is to set the world altitude record for a train of kites. Instead, he decided that it was a more achievable goal to begin with the single line record because of the expenses that are involved with the multi-kite record.

The following story is based on the information provided on Richard's web site. What I have done is to extract or condense the main parts of the story that are relevant to his current accomplishment. You will find that I've included some background material from his site to make this story a more complete one, as the final successful event took years of research along with lots of good old trial and error testing to pull this off. Richard has much more material on his web site, some of it is fairly technical, which will give you the details regarding his ultimate goal, as both different kites and a totally different winch is needed to accomplish that feat.

I have included the background material first, so as to familiarize you with the equipment, some of the principals behind his goal and some of the potential uses of this information that he's recording.

- Ron Clawson

Team Stratosphere

Richard P. Synergy is Team Captain of "Reach for the Stratosphere." His interests include yacht building, kite building, composite engineering and publishing. For a number of years he coordinated the research activities of the Hydrogen Oxygen Fuel Cell Labs at the University of Toronto. He presently runs Synergistic Researches and Fly Write Publications.

Dave Hudak is a meteorological research scientist for Environment Canada. His cardinal interest is mountain wave winds. As the team's weatherman, Dave will decide the season, the day, and the time of day to attempt a world record kite ascent. When he's not playing weatherman, he's playing or coaching tennis.

Andrew McCoubrey is a graduate Electrical Engineer from McGill University. His specialty is designing computer chips. Andrew has a passion for kites and computers, and acts as Manager of Field Operations for high altitude kite flights. Unfortunately, Andrew now works outside of the country and was not a part of this record making accomplishment, but his help and input was a valuable asset.

Dan Leigh is the Delta kite consultant to "Reach for the Stratosphere." Dan designs Delta kites and markets them through kite shops all over the world. Dan has graciously shared his insights about Delta design with us, very much accelerating our high altitude, high wind Delta design efforts. And where does Dan get all his aeronautical insights? A little birdy tells him.

REACH FOR THE STRATOSPHERE has three main thrusts.

1. To provide today's meteorologists with stable high altitude platforms from which to conduct research that will extend man's understanding and appreciation of our precious and fragile atmosphere.

2. To stimulate development of kites with true wings, the technology to automatically control the angle of attack of those wings, kite-line (wire) technology, line-handling (kite-winch) technology, computer control systems, range finding systems, data gathering systems and radio / video communications technology.

3. To celebrate the accomplishments of those kite pioneers who set the existing kite altitude records.... by raising those records to new heights.

In order to reach these goals and satisfy these aims, very specialized kites and kite-flying equipment is being developed. With this equipment we hope to raise the (single kite on a single line) record. Altitude will be determined by range finding, using the Global Positioning Satellite System. The accuracy of this method is better than 50 feet in 10,000 feet. Because of this accuracy, we will only have to exceed the existing record by 300 feet or so, and have a written-in-gold, bona fide, incontestable record.

For sure, if we can beat the old record at all, we can beat it by thousands of feet, but this is not our aim. Instead, we wish only to claim it for the moment and then make our winch available to all comers, and raise the record a few hundred feet each year.

Once we have established record breaking capability, we will contact kite organizations and universities around the world and invite them to build the best kites they can. Once a year we can have a high altitude festival. Every team who reaches the assigned height for that year will be listed in the Guinness Book of Records. By going at things in this fashion, records can be set and reset for years to come. As a result, the field of kite engineering will have time to develop. Engineers, Meteorologists, Environmentalists, Aerodynamicists, Metallurgists, Avionics and Electronics people, will all find a niche, and will all have a chance to show their stuff.

Practical spin-offs might include: stronger and lighter composites, better steel for suspension bridges, improved low-speed airfoils, and more accurate controls for electric and hydraulic systems. To be sure, fresh insights will be gained concerning weather, climate, the wind and the seasons. It is entirely possible that discoveries of great importance will be made.

And of course we will have fun! Different fun to be sure, but fun all the same. Can you imagine dropping teddy bears on chutes from 10,000 feet and awarding prizes for the greatest horizontal distance covered? Can you image camera's on parachutes, shooting film or taking videos as they descend from 30,000 feet. The project is pregnant with possibilities for sensational stunts and high tech games. Let us know what you'd like to do. Now's the time for planning.

The Winch

In the summer of 1997, we started building a small winch for the Kevlar line. The winch is made of several separate systems that work together. After several years of modifications and adjustments, we have finally come up with the current version.

The brute force of the system is supplied by four 1 HP DC motors, working in unison. These motors are capable of speeds up to 3600 rpm's, and drive four hydraulic clutches. The hydraulic clutches equalize and combine the power of the four electric motors. This combined power is sent to a gear train. The gear ratio chosen, determines the speed of the capstan. A chain drives the capstan. The capstan hauls in or lets out the line at rates as high as 14 feet per second.

The capstan works much like a 5 pulley block and is capable of exerting considerable force on the line. The capstan is designed not to let one wrap of line cross another. The take up reel holds 24,000 feet of line and feeds it to, or receives it from the capstan. This reel is powered by a 1 HP DC motor.

One of the control systems senses the tension on the kite-line and controls the speed, acceleration, and direction of the main motors. A second control system senses the tension on the line between the capstan and the take-up reel and maintains a tension of 10 to 20 pounds on this line at all times.

The entire 300 pound winch swivels on rollers, so it can easily rotate to point toward the kite at any time. In addition, there is a final pulley that is free to turn through an arc of 360 degrees, in order to respond instantly to changes in kite line direction. This is especially useful during launch and landing. The winch is mounted on a trailer, that can be pulled behind a car, and easily moved onto the flying field. Two portable electric generators, (like those used at construction sites) supply the electricity for the winch, once it is in place.
winch
Winch
Left - Here you see the winch from the front left corner. There is a motor and a clutch at the bottom front edge of the platform. This motor and its clutch powers the take-up reel. The white drum at the top middle front of the winch is the final pulley. The capstan is the dark shape with the white edge directly behind the final pulley. Back in the left corner (half hidden) are the two main-drive DC motors. The winch is 3 feet wide and 4 feet long. It is 3 feet longer yet if you count the boom that carries the level wind mechanism for neatly winding line on the take-up reel. This boom is removable for transport. It extends out of the front of the photo.

hydraulic clutches

Above - These two hydraulic clutches (now three) equalize and combine the power coming from the main drive motors. Hidden beyond the bulkhead are gears that determine the speed of the chain that powers the capstan. You can see the two 1 HP DC motors that feed power to the clutches. (The new system has three motors.)
line storage reel
Line Storage Reel
Left - We are looking at the take-up, or line storage reel, from the rear. At the right you can see the chain. Low (front of winch) you can see the clutch and the motor that drives this reel. At the top left, you can see the final pulley. Extending away from you is the support on which the level wind assembly for the reel is mounted. At the time this picture was taken the electronic and sensor systems had not yet been installed. Hence, no evidence of them in the photo.

A Delta Did It

This report was written on Aug. 20, 2000

On Saturday, August 12, 2000, at 5:44 EDT, a high tech delta, having 270 square feet of nylon kite skin, measuring 30 feet from wing tip to wing tip, and 18 feet tall, sporting hollow fiberglass spars 1.5 inches in diameter, flying on 270 pound test woven Kevlar line 3/32 inch in diameter. It was flown from a flying field in Kincardine, Ontario, 860 feet above sea level, N44 degrees, 13 minutes and 08 seconds/ W81 degrees, 31 minutes, 41.2 seconds, to a height not less than 13,600 feet above the flying field, (altitude exact to several feet still being calculated) thereby establishing a new world record for altitude of a single kite on a single line. The previous record was 12,471 feet, which was set in 1896.

The flight lasted from about 12:00 (noon), until 9:10 in the evening. The winds of the day reported by Dave Hudak of Environment Canada at 1:30 ED were as follows:

Ground............ North, 10 to 17 kph
3000 feet......... East Northeast, 19 kph
6000 feet......... East Northeast, 27 kph
9000 feet......... Northeast, 20 kph
12000 feet....... Northeast, 43 kph
18000 feet....... North Northeast, 55 kph

It was also reported that these winds would drop as the day progressed, and that is what we experienced.

The ground crew of the day was made up of seasoned engineers, recreational pilots, and ham radio operators. Their ability to solve unanticipated problems with the tools and materials at hand, contributed greatly to the success of this record attempt. My sincere thanks go out to all of you. This list includes: David Little and Carol Little: (Carol runs the Kincardine Airport. She made sure that any aircraft straying into our part of the sky were contacted and moved out.) Gary Janssen, a high altitude kite flier from Pennsylvania: Michael Cannell, freelance journalist from "Outside" magazine: Michael Hartwick: Gordon Moogk: Hans Dornbusch: Donald Matheson: Michael Dunn: William Spehr. David Hudak our meteorologist who remained trapped in Toronto with meetings, but did phone us with the weather and weather updates throughout the day.

The day was full of mishaps. Trouble started days before when I could not make the time to finish the angle of attack adjustment device. All I could do was transport the parts to Kincardine and hope that I could find the time, once there, to hang the thing together. As it turned out, Hans, Dornbusch and Don Matheson, two radio Hams from the area, helped me with the schematic and Gary Janssen worked with me until 11:30 Friday night, wiring , rigging and testing the device. By using this "Rube Goldberg" (see footnote) special, we could confidently set the angle of attack of the kite to the maximum, knowing that if the wind caused a pull of greater than 100 pounds, the device would gradually lower the nose of the kite, limiting the lift to 100 pounds. The 10 pound gizmo, though crude looking, worked satisfactorily.

altimeters
Altimeters that were used
The hardships of the trail included a TV down link that decided to pack it in about 3 days before I left for Kincardine. Unfortunately, there was no one with the time and the correct electronic tools in Kincardine to repair the down link before flight time. Because of this we were unable to watch the altimeters spin round and round as the kite ascended. It would have been a thrill to actually see the old record fall. However, some concessions have to be made to "Murphy" and better he enjoy messing up the down link than utterly ruining the attempt.

The second trauma of the day was, upon arriving at our standard kite flying field, to find the field still 3 feet high in wheat. It took us an hour of driving to adjacent farms to find a farmer with a harvested field who would let us use it for such a crazy thing as kite flying. Ken Craig just happened to have a field that was oriented North and South and in which the wheat had been cut. Thanks to Ken, we had a perfect field that was 2000 feet long, in which to fly.

After taking almost 4 hours to get everything ready to go, the ground crew hauled the kite down-field, (almost out of sight) and called on the radio that they were ready. The winch took up the line as the ground crew ran until they were exhausted, but the kite would not take off. Bad luck. We were in a serious lull. There was nothing to do but haul the kite back to the end of the field and try again. This time the ground crew waited until they could feel wind on their faces before radioing to start the winch. This time the kite lifted out of their hands after about 60 feet of hard running. All in all, trying to get the kite airborn took us 40 minutes.

As soon as the kite became airborn we checked the line payout meter only to discover that it was not working. Why it failed we, do not know, as it had worked well in the past. This device is basically a bicycle speedometer calibrated to twice the diameter of the line payout capstan (it could not be set to 12 inches in diameter, the capstan's actual diameter). The loss of this meter very much limited the amount and quality of the data we might otherwise have gathered from the flight.

From take off until about 3:30, we battled to keep the kite aloft. The wind under 4000 feet came and went and never amounted to much. Thank goodness for abundant thermals. About every 30 minutes a thermal would lift the kite high before passing down wind. Then for the next 30 minutes we would reel in line only fast enough to keep the kite aloft. It took 4 thermals to get the kite up to cloud base. There were very few clouds and the clouds that were around were just small puffs. Yet we enjoyed the sight of watching the kite pass into one of these small puffs and then emerge from the other side 30 seconds later. About that time the kite caught a steady wind of less than 16 kph. I say this because the pull on the line was less than 20 pounds. It takes 30 pounds of tension on the line to pull line off of the winch. I had to push line into the sky by running the winch in reverse. We pushed line out for more than an hour.

The meteorology of the day was instructive. No sooner was the kite aloft in the southern sky, than it began to move off toward the western sky. My guess is that it was trapped in the wind that flows back out to Lake Huron, which is only one mile away. It remained in the western and southwestern sky until about 6000 feet when bit by bit it moved toward the southern sky. Guessing again I would say that until the kite was above 10,000 feet, it had some component of southwest to its orientation.

to adjust the angle
Device to adjust the angle of attack
"Murphy" paid us another visit somewhere between 2:00 and 4:00, when we had some excitement. Sixty feet directly ahead of the winch, we had strung 4 strands of 1/2 inch thick bungie cord at right angles to the kite line and fastened it to steel stakes driven deep into the ground. Mountain climbing "O" links were snapped on the bungie cord and a pulley was snapped to the "O" links. The kite line was passed through the pulley. The point of this was to provide a shock absorber for any gusts that might suddenly hammer the kite line. The bungie cords remained horizontal most of the time, for there was no tension to speak of on the line. However, in one instance the bungie did pull up to a position of about 6 feet off the ground and this must have undone the knots that we used to tie it to the stakes. As the bungie cord came undone, two or three of the ground crew dashed to grab it before it was carried into the sky. We retied it to the stakes with an abundance of knots just to make sure it stay tied. We had no more problems with knots coming undone.

As the flight progressed, the shock absorber soaked up any changes of tension in the line. It also told us that the wind, all the way to a record altitude, was as smooth as wind in a wind tunnel. Only very rarely did it bounce up and down, and then only with grace and gradualness. The first pulley we used on the bungie stopped rotating after a while, forcing us to replace it. The replacement pulley worked flawlessly.

As with all previous flights, we sent a 2 metre radio beacon aloft on the kite, and we hung a strobe light from the kite's nose. The radio beacon could be picked up from 50 miles away. In the event that we had broken a line, this beacon would have enabled us to track the kite as it descended and very probably locate the kite and altimeters.

At about 5:20, we discovered that the Kevlar line coming from the capstan, had cut deeply into one of the nylon pulleys that fed line to and from the capston. This pulley bears the full pull of the kite, which by this time was nearly 100 pounds. This was the one time "Murphy" nearly stopped us cold. We walked out well ahead of the winch with two long fiberglass poles and somehow wrapped the line around the poles. Then we turned the poles at a right angle to the line, and took up the strain. Five members of the ground crew (Gord Moogk, David Little, Gary Janssen, Michael Hartwick and Michael Cannell) nearly exhausted themselves bucking the 100 pounds of pull for 34 minutes while we drilled, pried and cut the offending pulley off of the winch and replaced it with a stronger pulley. To the humour of it, these five men are able to claim that in all recorded history, they are the only men who have ever flown a kite by hand for 34 minutes at well over 13000 feet. The kite reached the record altitude during their struggle.

At about 6:00 we discovered that we could see air through the line storage spool. My guess is that of the 24,000 feet of line on that reel, all but a few thousand feet was payed out by this time. As it was late in the day, and since we had agreed with Navigation Canada to be down by 10:00 pm when we had filed our NOTAM, we began to haul in the line. All went well for the first couple thousand of feet. Then the line started to chatter on the take up reel. The chattering was so bad, that it grooved the surface of the hard plastic capstan. In due course we solved the problem by increasing the tension of the line storage spool. The line storage spool tails the capstan. The grooving was such that we needed to install an extra pulley to guide the line on to an unspoiled section of the capstan. For me this was the scariest part of the experience. I had fears of having to fly the kite through the night until the wind dropped enough to bring it down. Not so much bad design, as just not using the full capabilities of the winch or the lack of experience in using the winch. I know better now.

We hauled in the line at the rate of about 2 feet a second, which amounts to about 7000 feet an hour. It seemed like it took forever for the kite to get larger. Those who had been tracking the kite could now see it clearly. There were many times when I would go for 30 minutes without being able to visually locate it in the sky.

When we finally got below 3000 feet, there was no wind and only the winch kept the kite flying. Occasionally, the kite would take off like a hang glider heading for parts unknown. Then, I would speed up the winch and get the line pulling again. At about 300 feet I totally lost control of the kite. It was gliding down faster than I could pull in the line. Gary and other members of the ground crew, spread out across the field, tried to catch the kite as it glided in. The kite landed within 300 feet from where it taken off. I immediately checked the angle of attack adjustment device and discovered that it had only tipped the nose of the kite down slightly. This indicated the pull on the line at the kite had exceeded 100 pounds for only a second or three.

It took about an hour and a half working in bad light, and then in no light, to stow all of the gear and get ready to head over to the Kincardine Airport for coffee and have a look at the altimeters.

When Dave and Gary, who had set up the altimeters, set them to read out, they discovered that they had been thwarted by the Japanese instructions and had never succeeded in locking the altimeters in the recording mode. Therefore the only data recorded and displayed was the maximum altitude. Altimeter "A" read 14,580 feet. Altimeter "B" read14,720 feet. The height of the flying field as taken from the topographical map was 860 feet. Then there were the calibration curves for the altimeters. Altimeter "A" reads 120 feet high at 10,000 feet and 200 feet high at 15,000 feet. Altimeter "B" reads 40 feet high at 10,000 feet and 80 feet high at 15,000 feet. In addition to this, there are compensations for temperature and humidity but these adjustments will not change the final figures very much. The altimeters are in the process of being re-certified so that we will know that any errors in their reading is the same after the flight as before.

In retrospect, the conditions were as ideal as possible. Very little wind down low, meant very little line drag down low. Good wind aloft meant good kite lift. There was a bright blue sky and very few clouds. The line coming off the bungie pulley rarely dropped below 35 degrees...... and often was 45 degrees or higher. We surmounted all problems and only lost systems that were not critical to the success of the attempt. We did not break the line and the kite was as good as new upon landing. The teamwork bonded us together and our success will provide us with stories to tell for years to come.

At this point I surely hope that I can attract interest from Meteorologists and Environmentalists for the purpose of doing genuine and much needed scientific research using kites as mid sky, high sky or low sky platforms.

by Ron Clawson and Richard Synergy .

Article appeared in Kitelog November 2000.

Richard Synergy is the author of two books on kites. More information about Richard and his high altitude endeavors can be obtained at his web site.



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Last Update: Feb 23, 2001